| Boliden Bergsøe A/S |
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THESSCO LIMITED - Sheffield England |
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| Phosphorus Brazing Alloys - Self fluxing |
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THESSCO
grade |
Nominal
composition (%)
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Melting
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Standard
Specifikations
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General
comments
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Flux
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Suitable for flux-free brazing of copper and high copper alloys in air, or in a protective atmosphere furnace. A flux will normally be required for parent metals with copper contents of less than 90%. Care must also be taken with joint design to ensure that clearances appropriate to these less fluid alloys are maintained. |
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| NOTE: | WARNING: |
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Standard Specification designations enclosed in brackets are near equivalents which do not correspond over the whole compositional range. 1. The upper melting point figure is the true liquids of the alloy but in practice brazing may be carried out at temperature significantly lower than those listed, as indicated [ ] thus. 2. * Brittish Patent 1.237.791 made under license to manufacture agreement. |
1.
Health & Safety Data sheets covering phosphorus alloys are available
on request. 3. They must not be exposed to hot sulphur bearing atmospheres in service due to the danger of selective phase corrosion. |
| Phosphorus Brazing Alloys | |
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Brazing with silver copper - phosphorus is widely used for joining copper to copper, where the absence of a flux is a major benefit. The self - fluxing action of phosphorus ensures that flux entrapment problems are largely avoided and that high standards of joint soundness can be maintained. High phosphorus levels give excellent capillary penetration, since the fluidity of the molten brazing alloy is controlled by the phosphorus content. An example of this may be seen in phos 6 which has the highest fluidity of this group of alloys, with only Phos 0 approaching its performance in this respect. |
Alloys with high phosphorus levels are less ductile than the lower phosphorus grades, particulary those with significant silver contents. For applications where optimum mechanical strength or resistance to vibration is required the lower phosphorus alloys such as Phos 5, Phos 2 and Phos CP6 are preferred. The 15% silver alloy, Phos 15, is the only grade available in foil form and is generally restricted in use to electrical and high integrity applications. The tin containing alloy, Phos OT, offers controlled fluidity, a low melting point and joints of good appearance. |
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| Silver Brazing Alloys |
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THESSCO
grade |
Nominal
composition (%)
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Melting
Range (°C) |
Standard Specifikations
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General
comments
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Flux
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The higher silver, tincon taining alloys in this group approach the level of properties exhibited by the cadmium-bearing grades. Ag-Cu-Zn ternary grades are a little less fluid but have greater strength at temperatures above 200°C, than Cadmium bearing alloys. Due to higher mean brazing temperatures, time cycles tend to be longer, leading to increased demands on the flux. This may result in premature flux exhaustion and a consequent increase in post-braze cleaning costs. |
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| NOTE: | WARNING: |
| Standard Specification designations enclosed in brackets are near equivalents which do not correspond over the whole compositional range. | 1.
Whilst not requiring the use of local exhaust ventilation, these alloys
should nevertheless, only be used under conditions of adequate ventilation. 2. Health & Safety Data sheets covering these alloys are available on request. |
| Silver Brazing Alloys | |
| Good levels of ventilation are advisable to prevent build up of fumes arising from the brazing process but the stringent precautions required for cadmium-bearing grades are not necessary. It is for this reason that the silver-copper-zinc together with the newer tin-containing grades have enjoyed a significant increase in usage. Whilst they lack the exceptional fluidity of the cadmium alloys, they will still offer the user the principal attributes of the silver brazing alloy family. | ![]() |
| Brazing Flux |
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THESSCO |
Operating
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